ASIA PACIFIC INSTITUTE OF INFORMATION TECHNOLOGY

 

 


 

 

A BUSINESS PROCESS REENGINEERING INITIATIVE FOR MOUNT SHIPPING PVT. LTD.

 

SUBMITTED TO                  :           MR. SYED REHAN

 

SUBJECT                              :           BUSINESS PROCESS REENGINEERING

 

SUBMITTED ON                 :           14th OF MAY 2004

 

INTAKE                                 :           GF0421COM/BIT FULL-TIME

 

GROUP MEMBERS            :           LALINDRA FERNANDO (CB001238)

                                                            PREMESH SILVA (CB001070)

                                                            THILANKA SENARATNE (CB001213)

                                                            UPAKE DE SILVA (CB001107)

 
 

 

 


 F

ACKNOWLEDGEMENTS

 

Table of Contents


TABLE OF CONTENTS

 

ACKNOWLEDGMENTS. 3

 

ABSTRACT. 4

 

1.0 INTRODUCTION.. 5

 

2.0 COMPANY BACKGROUND.. 6

 

3.0 MISSION, VISION AND OBJECTIVES. 8

3.1 Roles and Responsibilities. 12

 

4. 0 THE ORGANISATIONAL CHART. 15

 

5.0 STRATEGIC ANALYSIS. 16

5.1 PEST ANALYSIS. 16

5.2 SWOT ANALYSIS. 20

 

6.0 ADOPTING AN ORGANIZATIONAL HORSEPOWER STRATEGY.. 22

 

7.0 BENCHMARKING.. 26

 

8.0 BPR METHODOLOGY COMPARISON.. 29

8.1 CLEAN SHEET APPROACH.. 29

8.2 Rapid Reengineering. 30

8.3 Systematic Redesign. 35

8.4 Methodology Comparison   37

8.5 Justification of the Chosen Methodology. 38

 

9.0 AS-IS PROCESS ANALYSIS. 40

9.1 Cause and Effect Diagram (Fishbone) 40

9.2 Process Worksheets. 43

9.3 AS-IS Work-Flow Diagram.. 50

9.4 AS-IS Process Mapping Diagram.. 54

9.5 Processes Identified for Reengineering. 59

9.6 AS-IS ASME. 61

 

10.0 TOOL USED FOR REENGINEERING.. 67

 

11.0 TO-BE DIAGRAM... 71

11.1 To-Be Workflow Diagram.. 71

11.2 To-Be Process Mapping Diagram Inquiry Handling and Documentation. 77

 

12.0 THE PROPOSED SOLUTION.. 82

 

13.0 COST BENEFIT ANALYSIS. 85

 

14.0 IMPLEMENTATION.. 87

 

15.0 BACKUP AND CONTINGENCY PLAN.. 89

 

16.0 CONCLUSION.. 90

 

REFERENCES. 91

 

BIBLIOGRAPHY.. 92

 

 

 

 


ACKNOWLEDGMENTS

 

Our sincere appreciation goes out to the following persons, all of whom helped to make this project a sensational success.

                                                        

·        Mr. Syed Rehan for guiding us and elucidating the predicaments encountered.

·        Mr. Hasitha Wijeygunawardane and his competent team of lab assistants for providing us with lab facilities and other technical support at all times.

·        All our colleagues for their continuous support and encouragement without which this project would not have been a success.


ABSTRACT

 

Mount Shipping Pvt. Ltd., which is a freight-forwarding firm that primarily ships garments to the USA, was the chosen company for the Business Process Reengineering initiative. A fresh firm to the freight forwarding market, it has started out small and is struggling to compete with the veterans.

 

After a thorough analysis of the firms’ processes and procedures, a few processes were chosen to undergo the reengineering improvement. Strategic analysis tools revealed that a wide assortment of external factors influences the freight forwarding industry. Based on all these factors a suitable BPR methodology was chosen after a comparison with the available methodologies, to improve the processes and achieve the objectives of the company.

 

Several tools were used to analyse the processes of the current system (AS-IS). These tools revealed the extent to which reengineering should take place and the processes were identified and mapped accordingly. The tools showed that by cutting down redundant, repetitive, and decision-making time-consuming tasks, the effectivity and efficiency of the firm would be dramatically improved.

 

Based on the AS-IS, the visualised TO-BE processes were developed. Information Technology solutions were incorporated into the TO-BE processes to create innovative value added processes for the specific functional areas in order to compete with the best of the freight forwarders.

 


1.0  INTRODUCTION

 

The BPR team members decided to investigate a relatively unknown freight-forwarding firm known as Mount Shipping. A thorough investigation and analysis revealed that the firm’s processes and procedures were convoluted as no particular staff member had a specific list of activities to be carried out.

 

The remainder of this document depicts the approach taken to reengineer Mount Shipping.

After stating the firm’s mission, vision and objectives, there are various external factors observed that influence the performance of the business. This leads to the OHP and benchmarking analysis plus the selection of the business process reengineering methodology.

 

An assortment of techniques would be shown, to map the AS-IS processes and the enhanced TO-BE processes would be followed.

Finally, the costs of the implementation would be calculated and the reengineering effort concluded.

 

 

 

 

 


2.0 COMPANY BACKGROUND

 

Mount Shipping Overview

 

Mount Shipping Agencies (Pvt) Ltd is a company that provides a comprehensive range of freight solutions to customers who require both national and international services. It provides Sea freight as well as Airfreight services to various destinations around the globe. The company is also involved in handling inbound cargo. It is a company whose key goal is customer service.

 

The company has the following departments:

Marketing Sales, Operations, documentation / Customer service, Finance and Administration. There are 9 employees who carry out the day to day operations.

The company office is situated in Colombo 03.

 

The Airfreight department handles all types of cargo such as general, perishable, dangerous and garments on hangers (GOH). It also offers sea / air service through the gateways of Dubai for cargo destined to United States, Europe and Scandinavian destinations. The Airfreight department has very close ties with the all-major airlines offering services out of Colombo. 

 

Mount Shipping has their nominated      container freight station, which is well equipped with modern facilities. The company has a n experienced wharf department which looks into clearing of import cargo and forwarding of export cargo. The company holds the license issued by Sri Lanka Customs and Sri Lanka Ports Authority to carry out as customs house agents.

 

Mount Shipping has to use the following shipping lines and their respective yards to ensure the goods are shipped to the desired destination:

 


Shipping Agents

 

 

Mass Logistics & Shipping (Pvt) Ltd

 

 


3.0 MISSION, VISION AND OBJECTIVES

 

A strategic plan commences with a clearly defined business mission.

Mintzberg defines a mission as follows:

“A mission describes the organization’s basic function in society, in terms of the products and services it produces for its customers”.

Mount Shipping’s Mission statement:

“We provide a comprehensive range of freight solutions to customers requiring both national and international services. We believe that our customers have a right to expect a reliable service which is both secure and cost effective.”

Mount Shipping claims that they are committed to providing an efficient, competitive and flexible service, which meets the individual needs of the customer.

To succeed in the long term, the business needs a vision of how they will change and improve in the future. The vision gives the business the impetus and motivation for employees. It helps set the direction of corporate and marketing strategy.

Davidson identifies six requirements for an effective business vision:

1.      Provide future direction

2.      Express a consumer benefit

3.      Be realistic

4.      Be motivating

5.      Must be fully communicated

6.      Consistently followed and measured

 


A clear business mission should have each of the following elements:

Purpose

The business exists in order to provide a service to the garment exporting industries of Sri Lanka.

A Strategy and Strategic Scope

The mission statement provides the commercial logic for the business and defines the following 2 components:

1.      The services it offers (and therefore its competitive position)

2.      The competences through which it tries to succeed and its method of competing

A business’ strategic scope defines the boundaries of its operations. These are set by management.

The decisions that the management makes about the strategic scope define the nature of the business.

Policies and Standards of Behaviour

The organization should conform to the mission statement by making it a part of its everyday operations. Examples include handling inquires, positive feedback and updating the client on a regular basis.

Values and Culture

The values of a business are the basic, often un-stated, beliefs of the people who work in the business. These would include:

·        Business principles – commitment to the customers

·        Loyalty and commitment – loyalty to the staff and personal sacrifices made for the business.

·        Guidance on expected behaviour – a strong sense of mission helps create a work environment where there is a common purpose


Objectives

Objectives set out what the business is trying to achieve.

Objectives can be set at two levels:

1. Corporate level

These are objectives that concern the business or organisation as a whole

Objectives of Mt. Shipping:

·        A high return on investment

·        A 50% increase in operating profit

·        A 10% increase in the earning per share

2. Functional level

·        Aim to build a customer database of around 2500 in the next 12 months.

·        Aim to achieve a market share of about 10%

·        Aim to achieve 75% of customer awareness of the service.


3.1 Roles and Responsibilities

 

Job Title

Task

Mr. Anujath Fernando

(Manager)

Oversees the entire operation

Marketing

 

 

 

 

 

 

 

 

 

 

Job Title

Task

Mrs. Nirmalee Subasinghe

(Asst Manager Documentation)

Export Cargo – Release of Bill of Lading

Import Cargo – Release of Delivery Order

 

 

 

 

 

 

 

 

 

 

 

Job Title

Task

Mr. H. Wimalaratne

(Accountant)

Handling the finances of the company

 

 

 

 

 

 

 

 

 


 

Job Title

Task

Mr. Pradeep Fernando

(Shipping Assistant)

Handling LCL consolidations and MCC operations / Transhipment cargo

 

 

 

 

 

 

 

 

 

 

 

 

Job Title

Task

Mr. Shiraj Martin

(Manager Operations)

Managing the Wharf department

Managing the equipment controller

Managing the port operations

 

 

 

 

 

 

 

 

Job Title

Task

Mr. Dishan Kumarawansa

(Shipping Assistant Air Freight Operations)

Handing over of air cargo to airport(Katunayake)

Certifying of weights and dimensions with factories

Preparations of house Airway bills

Sending instructions to airlines

 

 

 

 

 

 


 

Job Title

Task

Mr. Roshan Habadilwewa

(Equipment Controller)

Monitoring the controller

Coordinating with the surveyors

Coordinating with the container yard

 

 

 

 

 

 

 


4. 0 THE ORGANISATIONAL CHART

 


5.0 STRATEGIC ANALYSIS

 

Johnson and Scholes define strategy as follows:

"Strategy is the direction and scope of an organisation over the long-term: which achieves advantage for the organisation through its configuration of resources within a challenging environment, to meet the needs of markets and to fulfill stakeholder expectations".

Strategic analysis is mainly about analyzing the strength of the businesses' position and understanding the important external factors that may influence that position. The process of Strategic Analysis can be assisted by a number of tools such as PEST and SWOT.  

5.1 PEST ANALYSIS

PEST analysis is a marketing tool that is used to analyze the organization’s environment and how the to cater to the drivers. The organization's marketing environment is made up from:

1. The internal environment – the staff (or internal customers), office technology, wages and finance

2. The micro-environment - external customers, agents and distributors, suppliers, the competitors.

3. The macro-environment - Political (and legal) forces, Economic forces, Sociocultural forces, and Technological forces. These are known as PEST factors.

Political Factors

The political arena has a huge influence upon the regulation of the business and the spending power of consumers and other businesses.

Due to the civil war, which has been waging for over 20 years and the terrorist activities in the Central Business Districts (CBD), the government has been fairly unstable. However, due to the peace process the government was on its way to achieving relative stability; this was disrupted when the opposition came into power. Consequently, resulting in a highly unstable government since the winning party has not got the majority of votes. Thus, the political future of the country is uncertain. 

There is no clear government policy. It is a mixed economy where the trading is run by the government.

The government is not very concerned with culture and religion.

Thus, Mount Shipping would be affected by the political situation due to the exports carried out and the relations with the other countries.

Economic Factors

The trading economy in the short and long-term should be considered in order to carry out marketing.

The interest rates are falling because the government would like the public to invest. There is less borrowing done from the commercial banks.

The level of inflation is at a steady rate at the moment.

These are good signs for Mount Shipping, thus, they should increase their marketing.

Socio-cultural Factors

The social and cultural influences on business have an influence on the Sri Lankan public.

Buddhism is the dominant religion.

The Sri Lankan consumers embrace foreign goods. They highly prefer anything foreign to Sri Lankan made as their notion is that Sri Lankan products are lower in quality and standards than the foreign products.

Leisure time is quite plentiful amongst the Sri Lankan working environment due to the holidays that cater to the major religions. This gives the consumer some time to select the best possible service and/or product available.

The male role is dominant within the Sri Lankan society. However, female dominance is on the rise. The older generation is quite a significant part of the Sri Lankan population. They seem to be living longer and more prosperously.

Mount Shipping should take these factors into consideration.

Technological Factors

Technology is vital for competitive advantage, and is a major driver of globalization.

Technology improves the standard of quality of products and enables them to be produced at a lower cost thus increasing profits.

The technologies that have exploded into the Sri Lankan market have offered consumers and businesses more innovative products and services such as Internet banking, WAP, SMS Banking and 3G Mobile technologies. There has been a boom in the wireless and mobile industry during the last couple of years.

E-commerce in Sri Lanka is currently at an infancy stage. This is due to the fact that only a small percentage of Sri Lankans have the necessary technology to shop online. The basic requirements of a computer, Internet connection and credit cards are absent. Only certain classes of Sri Lankans have the necessary requirements.

However, the ADSL broadband technology (Asymmetric Digital Subscriber Line) has been introduced in the past few months to the city of Colombo. This technology offers a 24/7 dedicated link to the Internet for a reasonable cost and no phone charges. Most major areas in Colombo have been covered by ADSL and some suburbs as well. This would be a great benefit when planning the IT solution for Mount Shipping.


The Sri Lanka Ports Authority [1]

MARINET All Shipping Agents are involved in Container Handling Activities numbering approximately 30. They are connected electronically with the Sri Lanka Ports Authority (SLPA) computer through the MARINET system. The MARINET facility provides access for inquiry and provides facilities to download the Terminal Departure report and the Bay Plan. It is the intention of the SLPA to link up all document clearing agencies electronically including freight forwarders, banks, exchange control, import control, insurance companies etc. to provide an efficient service. The suppler of the container handling software has been contacted with respect to the implementation of several message formats. This would be of immense importance to Mount Shipping when introducing and integrating technology.

Conclusion

The number of macro-environment factors is virtually unlimited. In practice the firm must prioritize and monitor those factors that influence its industry. It is difficult to forecast the future and the trends with a high level of accuracy. Thus, the firm must strategically plan based on the above findings.


5.2 SWOT ANALYSIS

SWOT analysis is a tool for auditing an organization and its environment. It is the first stage of planning and helps marketers to focus on key issues.

Strengths and weaknesses are internal factors.

Opportunities and threats are external factors.

Strengths

Mount Shipping is located in a central business area in Colombo. It can be easily visited by the customers.

Weaknesses

There is currently almost no marketing conducted at Mount Shipping.

The services offered are undifferentiated since the majority of the competitors offer equal or better services.

Customer retention is weak since there is no special catering done to the regular customers.

 

Opportunities

The Internet and SMS technologies are on the rise in Sri Lanka. These technologies could be exploited to enhance and add value to the processes.

Integration with the Sri Lankan Port Authority system for simple electronic documentation clearance.

Mount Shipping is still not a member of Sri Lanka’s Freight Forwarding Association. Therefore, Mount Shipping should seize the opportunity to be recognized as a leading freight-forwarding firm.

 


Threats

The competitors are constantly inventing new ways to attract customers:

Unfavourable taxations could be introduced in the future causing a major setback.

 


6.0 ADOPTING AN ORGANIZATIONAL HORSEPOWER STRATEGY

 

Organizational Horsepower (OHP) is a measure of organizational competitiveness generated through organizational force and speed.  Together they provide a framework for evaluating how various strategies can empower a business organization.

 

Organizational force – is meeting as many customers’ expectations as possible so that the firm can gain a competitive edge over its competitors.

 

Organizational speed – is meeting customer expectations quickly, preferably before the competitors.

 

In order for Mount Shipping to attain streamlined organizational horsepower, it would have to provide the best-perceived perfect service at the customer’s moment of value.

 

The perfect service defined by the customer –

 

 

This competitive advantage does not last very long.  The only true sustainable competitive advantage is the one that is constantly renewed.  Successful firms foster innovation to provide this renewal.

 

Strategic goals of the organization –

 

If these strategic goals are accomplished, a wide number of customer expectations would be met (force) and they would be achieved swiftly (speed).

 

Information Technology is the essential enabler to achieve the desired OHP level –

 

 

Strategies for increasing OHP

 

1.      Just-in-time approach – producing or delivering a product or service when the customer wants it.  JIT generates strong organizational speed through quick customer response but it generates very little organizational force. 

 

2.      Teams in an organization – a group of people with a shared goal and task interdependence.  Teams generate strong organizational force but little organizational speed.

 

3.      Information Partnerships – An agreement between organizations for the sharing of information to strengthen each partner in the organization. By sharing strategic information, these partnerships can generate both organizational force and speed

 

4.      Timeless & Locationless operations – operate without regard to time or location.  These are essentially companies that have introduced most of their services through the Internet. They are timeless since these companies operate 24hrs a day using IT systems.  They generate organizational speed through quick, timely customer response.  This generates organizational force by allowing the organization to reach more customers.  Jointly the timeless & locationless organizations generate both force and speed

 

5.      The transnational firm – produces and sells products and services all over the world in coordinated cooperation.  All operations share information and resources, using IT networks. Since this sort of firm receives a lot of international exposure, remarkable organization force and speed is generated.

 

6.      Virtual Organization – A network of independent organizations linked together by IT to exploit market opportunities by sharing skills, costs, and market access.  Generates a great deal of organizational speed.

 

7.      The learning organization – An organization whose people are continually discovering how to learn together while simultaneously altering their organization with the knowledge that they have gained. They invent new strategies for serving the customers internally, based on its own knowledge of their customers.  Organizational speed is the main focus.

 

Mount Shipping can adopt a combination of OHP strategies to streamline the organization’s force and speed:

 

  1. Just in time – Organizational force can be increased by meeting as many customer expectations by providing the service for the customer when he/she requires it.

 

2.      The information Partnership – Mount Shipping can increase its organizational force and speed by using an IT system to integrate with the Sri Lanka Ports Authority system and the shipping lines’ systems.

 

3.      Timeless & Locationless Operations – Customers should be attended to at their own convenience, regardless of the time. This is achievable through the use of the World Wide Web. The travelling agents do not have travel back and forth to the head office as IT technology could be used to communicate from various parts of the country.

 

Quality

 

Quality is a foundation for OHP. Quality is meeting the customers’ expectation so it is they who define the quality of the service.  They expect a perfect service when, where and how they want it. They dictate the terms and if their desires are fulfilled, the firm would thus be providing a high quality service. Mount Shipping is currently offering nothing special that would deter customers from their competitors. They simply offer a basic service and present no particular reason for a customer to choose them from the myriad of other freight-forwarding firms. This is where BPR comes into play and is required to increase the quality of the service, increase productivity and reduce the cost.

 

 

The 3 C’s -

  1. Customers are powerful
  2. Change is constant
  3. Competition has intensified

These are the main drivers of a business reengineering effort and were highlighted in the previous sections of this document.


7.0 BENCHMARKING

 

Benchmarking can be simply defined as searching and finding out the best practices for a particular work. The technique of the benchmarking is to identify the performance and success of other organization’s and how it applies to our organization’s process. The comparing of organizations may be performing in very different areas but the concept is that we have to consider the success of the particular organization.

 

The first step is to identify the processes, which requires benchmarking of the organization. Study of the particular section and related area are also vital for the benchmark. Analyze the process of other organizations and their performance is important to make the solution and the best practice.

 

The freight-forwarding department of the Mount shipping agencies (Pvt) Ltd, there are some sections requires benchmarking and reengineer. The inquiries and the documentation process of Mount shipping having some problems and it is time consuming process. The customer inquiries and documentation process is directly relates to the customer satisfaction about the organization as well. The competition of this industry is much higher and the customer response time is key aspect in this field. The current procedure of handling customer inquirers is not up to standard and takes much time comparing with the other processes of the company.

 

The credit handling process of the Mount shipping agencies face some problems because the customers are not informed about their credit period on time. Currently Mount Shipping keeps their customer payment records manually. Customers have to forward their payment cheques to the sales assistance and he/she responsible to issue payment receipt and inform  the accounts department. In some cases, it will take some time to the inform accounts department and update the customer statement of accounts. Customers receive their statement of accounts monthly from the account department with out updating payments, which are recently settled. This problem also leads to reduce accuracy of the credit facility. Sometimes customer exceeding their credit period are accepted by Mount shipping and because the accounts department does not having up to date information about the customer payments. In some cases, customers have already settled their payments according to the credit facility but there are some problems in dispatching their cargo from the yard.

 

Currently, Mount shipping agencies are not having online tracking system to view the status of the consignment. The sales assistant will be able to inform the status of the particular shipment to the customer. In some cases, the customers have to remind the sales assistance to check the status of their consignment.

 

Mount Shipping agencies are not having their own yard and they using external yard owned by Asha shipping lines. The facilities available for Mount Shipping wharf clerk are very limited. Normally a sales assistant has to inform about the shipping details to the wharf clerk and he is responsible to follow the instruction provided by them. The consolidate shipments having cargo owned by different customers and wharf clerk have to careful in labelling the cargo provided by the sales department. Finally, Mount Shipping has the responsibility to handle the cargo accurately and cargo should be received to the consignee on time. The labelling and loading of the cargo is also vital and it has to be accurate.

 

Solutions

 

The competition companies of Mount shipping lines are able to reply to their customers within a short period of time. For Example, John Keells Holdings Mack International freight services are able to process and confirm the customer inquiries more efficiently than the Mount shipping lines. The confirmation of the consignment is important in the customer’s point of view. For the regular customers of the Mack International freight services do not require to forward their consignee details repeatedly as Mount Shipping and they will receive the confirmation on time.

 

The credit handling process of the Mount shipping lines is very inefficient compared with the other competition freight forwarding companies. The invoice value of each consignment is higher and minimum range is six hundred to eight hundred US Dollars. The competition companies are highly concerned with the credit period of each customer and they immediately inform after it exceeds the credit period. One competitive company of Mount shipping is Aiken Spence Ace Cargo freight services. This is one of the freight forwarding companies that are concerned with the customer credit period and they will immediately inform up to date information to the customers prior to the shipment. They are updating payments records as soon as customer settles the payments to minimize the customer dissatisfaction.

 

Most of the freight forwarding companies has online shipment tracking systems and customers will be able to view the status of the shipment by logging into the company website. Mitsui O.S.K freight services having a proper online shipment tracking system and it has lead to an increase in customer satisfaction.

 


8.0 BPR METHODOLOGY COMPARISON

8.1 CLEAN SHEET APPROACH

 

Basic questions to be answered

 

·        What underlying needs are we trying to satisfy and for whom?

 

·        Why are we trying to satisfy those needs? Does it fit with the organization strategy?

 

·        Where do these needs need to be serviced?

 

·        When are we required to meet those needs?

 

·        How will we deliver the above?

 

·        What would the company expect if the service was contracted out?

 

 

This approach is used if the company is willing to take risks. Especially companies who are failing use this approach.

 

Step1 – Gain a high level understanding of the existing processes. Understand the core processes and what outcome they deliver. Normally there are 6 – 8 core processes that may be identified. The key stages of each of these processes will be studied.

 

Step2 – Benchmarking, brainstorming, fantasizing. Alternative ways of working should be identified. Consider the customer’s point of view. Totally new ideas, which may not sound normal, may surface. Those ideas should not be dismissed too quickly, but have to be considered carefully. Ideas that look more appropriate should be analyzed in depth.

 

Step3 – Process design. Highly iterative. Should not revert back to the traditional way of doing things. The ideas that were chosen through brainstorming will be thought in more detail. Human capabilities in the new working environment and technological capabilities will be considered. When the ideas are being translated into design special note should be taken that the ‘service task’ is considered in some detail.

 

Step4 – Validate. Validate the design by simulating how it will operate in the real world. Any exceptions should not be considered invalid but handled as such the process dealing with the majority of cases. The ESIA rule should be applied to his new process to ensure it is optimal in terms of delivering the desired outcomes along the dimensions of effectiveness, efficiency and adaptability. Use process maps.

8.2 Rapid Reengineering

Rapid Re is a five stage, reengineering methodology developed by Manganelli. These stages are similar to that of Davenport’s methodology but delves into more detailed about process modeling. Manganelli pays more emphasis to entities rather than processes and his attention is towards improving existing processes. 

In Manganelli’s book, Reengineering Handbook describes the Rapid Re 5 stage methodology.

These 5 stages are further broken down to 54 steps (Figure 1) that enables organizations to achieve swift, substantive results by making radical changes in strategic value-added business processes.[3]

Figure 1: The Rapid Re Methodology

 

Stage 1: Preparation

 

The preparation stage is the starting point for the Rapid Re methodology. This stage focuses on setting up of the business goals and objectives, aligned with the vision of the company, which are agreed upon by the senior management of the organization. Further, project parameters such as cost, time, and resources are established. Identification of the re-engineering team and proper training is given and the initial change management plan is developed at this stage.

 

Stage 2: Identification

 

The objective of this stage is to identify and develop an understanding about the business customer oriented process model. Identification produces definitions of customers, process and performance measures, and identifies value-adding processes [2]. The deliverables at this stage includes organizational process maps, resource lists, volume, and frequency of data. This stage involves nine tasks:

 

 

Stage 3: Vision

 

Creating an process vision is vital for BPR in order to achieve dramatic improvements, its how BPR is distinguished from other methodologies. This stage involves innovative, creative thinking to develop the new process, which will achieve breakthrough performance. This stage identifies, current process elements, problems and issues; comparative measure of current process performance, improvement opportunities and objectives [1]. This stage involves 10 tasks:

·        Understand Process Structure
·        Understand Process Flow
·        Identify Value-adding Activities
·        Benchmark Performance
·        Determine Performance Drivers
·        Estimate Opportunity
·        Envision the Ideal (External)
·        Envision the Ideal (Internal)
·        Integrate Visions
·        Define Sub visions

Stage 4A: Solution – Technical Design

 

This stage will focus on the technical aspects of the new processes. The specifications at this stage will produce descriptions of technology, standards, procedures, etc [1]. The ten steps in this stage are:

Stage 4B: Solution – Social Design

 

Its important to focus on the social aspects such as human resource of the organization as BPR will restructure the organization to meet is new goals. This stage is a twelve-step stage:

Stage 5: Transformation

 

The purpose of the final stage of this process is to realize the process vision. This stage produces pilot and full production versions of the reengineered processes and continual change management [3].

 

 

 


8.3 Systematic Redesign

 

Systematic Redesign is another method that can be use to Re engineer the business Processes in a company. Redesigning an existing process is about making it better cheaper and faster. The objective of every organization is that all it’s activities should add values in some way to the customer. When redesigning is done it is important to eliminate all non value adding activities and the stream lining of the core value adding ones. The rule for this is called ESIA.

 

 

Eliminate

 

Where process thinking is new, a large number of activities is found to be non value adding. All these non value-adding steps should be eliminated.

E.g.: Waiting time, Duplication and Reconciling.

 

Simplify

 

After the elimination of non value adding tasks this essential to simplify the remaining tasks.

Eg: Forms, Problem Areas, and Procedures.

 

Integrate

 

The tasks that have been simplified in the above step has to be put together to effect a smooth flow in delivery of the customer requirements.

Eg: Jobs, Team, and Customers.

 

Automate

 

It is very important to see whether the process is problematic before automating because automation can often make matters worst. Therefore automation should be applied after elimination, simplification and integration.

Eg: Data capture, Data transfer and Data analysis.

 

An advantage of this approach is that change can be made incrementally and thus quickly, in small parts, which reduces the risk. A disadvantage is that the change is based on the existing process and an innovative new approach is less likely to surface. It focuses on continuous improvement.


8.4 Methodology Comparison  [4]

 

Step 1:

Project Preparation

Step 2:

Redesign of Processes

Step 3:

Implementation

Hammer/Champy

(Consultants /

Academics)

1. Introduction

2. Identification

3. Selection

4. Understanding

5. Redesign

6. Implementation

Davenport

(Academic)

1. Visioning and

    Goal setting

2. Identification

3. Understand and

     measure

4. Information            Technology

5. Prototyping

6. Implementation

Manganelli/Klein

(Consultants)

1. Preparation

2. Identification

3. Process Vision

4a. Technical Design

4b. Social Design

5. Transformation

 

 

 


8.5 Justification of the Chosen Methodology

Systematic redesign considers the existing processes and allows to make the changes one by one. In this approach, change can be made incrementally and thus quickly, in small parts, which reduces the risk. These improvements can be done in a massive scale to bring about the right changes. Many European automotive component producers have experienced massive incremental change with a large number of small changes been implemented which adds up to significant improvement performance. This approach gives the feature of continues improvement to ensure that the company does not lose their competitive edge. Role of automation in systematic redesign is an enabling one.

 

Mount shipping agencies is a company that is relatively new to the industry. Currently they face many limitations when carrying out operations. The company mainly focuses on Sea-Air freight handling. The cargo is transported from gateway of Dubai via British Airways flights only. The reason being they are the only airline who offers a lower rate. Another limitation is not having a yard of their own. They currently use the yard, which belongs to Asha shipping lines.

 

Since the company is not willing to take a large risk of entirely changing its processes, a clean sheet approach would be detrimental. Since we have to redesign the processes within these confinements, a systemic approach would be ideal. This approach allows to carefully eliminate, simplify integrate and automate the tasks. Thus, it would facilitate a careful redesign of the processes. It would also provide for continuous improvement in the future.   

 

           


 

 

 

ELIMINATE

SIMPLIFY

INTEGRATE

AUTOMATE

Waiting time in inquiries

Accounting procedure

Credit check

Retrieve shipping line details

Document Duplication

Credit check procedure

Inquiries

Cargo details to wharf

Query shipping details

 

Availability

Customer updates

 

 

 


9.0 AS-IS PROCESS ANALYSIS

 

9.1 Cause and Effect Diagram (Fishbone)

 

 

 

 


The cause and effect diagram is used to explore all the potential or real causes (or inputs) that result in a single effect (or output). Causes are arranged according to their level of importance or detail, resulting in a depiction of relationships and hierarchy of events. This can help you search for root causes, identify areas where there may be problems, and compare the relative importance of different causes. [5]

 

Management

The trust that the managers place on the workers is low.

The vision of the organization needs to be improved.

Planning and control is not carried out effectively.

 

People

Processes are not carried out by specific people.

There is a lack of training and skill in the workforce of the organization.

Due to the disorganised customer service plan (no dedication) and inquiry handling methods, customers have to wait for a long time and are switched from one agent to the next.  Thus, customers tend to switch freight-forwarding agents

Frauds such as bribes commonly occur when dealing with customs, customers and forwarding agents.

Errors are plentiful, resulting in major setbacks, customer frustration, and profit loss.

 

Policies

 

There are many external policies that influence the freight-forwarding business.

External policies – customs, Government regulations, Trade organizations

Internal policies – No strict adherence to the internal policies and the employees generally have a low morale.

 

Procedures

 

There are many information-passing processes, which result in major delays.

Too many redundant checks and validations

High cycle times

 

Technology

 

The technology present is outdated and not specific to the business. Software such as MS Word and MS Excel are used.

There is no integration of software. Only a couple of standalone computers are present in the organization.

 

Communication

 

Time and effort is wasted when the agents communicate from the wharf and the yard to the head office and the customers as there is only one phone connection at the head office. 

 

 

 

 

 


9.2 Process Worksheets

Process Identification Work Sheet

 

Area of Business being reviewed: Freight Forwarding

Trigger Events

Process Name

Customer needs to send goods overseas

Customer need to know the availability of ships and space

Inquiries

Customer informs goods are ready

Transportation

Transporting goods to the yard

Documents are handed to the customs officer

Customs Clearing

Customer inquires about payments

Credit Check

Shipping line, date, price is confirmed

Receive invoice

Payment

 


Process Description Sheet

 

Area of Business being reviewed: Freight Forwarding

Process Name

Description

Inquiries

Customer basic details of the goods and queries about the availability of the ships and space.

Sales department queries from the Shipping lines and provides feedback to the customer.

Customer confirms the deal.

Sales department prepares documents to be taken to the authorities.

The documents get certified from the authorities.

Transportation

The transportation agent is informed about the customer’s goods.

He goes to the customer’s warehouse and transports the goods to the yard.

Customs Clearing

The Customs agent arrives at the yard.

The Customs agent inspects the goods and certifies the documents.

The Wharf Clerk labels the packages.

The Wharf Clerk informs the sales department of the certification and labeling.

Credit Check

Customer provides basic information about him to the Sales department employee.

He hands this to the Accountant.

The Accountant checks the customer’s regularity and credit worthiness.

Accountant notifies the sales department.

Sales department notifies the customer.

Payment

Accountant prepares an Invoice and hands it to the sales department.

Sales department hands the Invoice to the customer.

Customer hands the cheque to the sales department who in turn hands it to the Accountant.

Accountant gives a receipt to the sales department, which in turn is handed over to the customer.

 


Process Profile Work Sheet

 

Process Name and Number

Process Owner

Inquiries and Documentation

Documentation Manager :

Mrs. Nirmalee Subasinghe

Description

The process of customer inquiring about ship availability. He gets the feedback and confirms the deal. Then the necessary documents are certified with the relevant authorities.

Triggers

Event beginning: Customer makes a query

Event ending process: Documents are certified by the authorities

Additional events: The shipping lines are queried about ship availability.

Input – Items and Sources

Customer instruction, Customer

Output-Items and Customers

Shipping Line details, certified documents

 

 Process Units                                                Process Unit owners

Inquiry Handling

Querying Shipping Line

Certifying documents

Documentation Manager

Documentation Manager

Sales Assistant

Business Objective(s)

Business Risks

Providing the Customer with accurate, timely information.

Confirming Authenticity of goods

Customer may provide invalid information

Key Controls

Measures of Success

Giving the customer accurate information

Providing feedback within 1 hour

Certifying documents within 3 days of handing over.

 


 

Process Name and Number

Process Owner

Transportation

Oerations Manager :

Mrs. Shiraj Martin

Description

This is the process of transporting the goods from the customer warehouse to the yard.

Triggers

Event beginning: transport agent is informed

Event ending process: goods are brought to the yard

Additional events:

Input – Items and Sources

Call to transport agent, Sales assistant

Output-Items and Customers

Delivery note, Wharf clerk

 

 Process Units                                                Process Unit owners

Inform transport agent

Transport the goods

 

Documentation Manager

Transport agent

 

Business Objective(s)

Business Risks

Transporting the goods safely, on time to the yard.

Goods can get damaged during transportation.

Key Controls

Measures of Success

Ensure safety of goods

Goods should be transported within one day.

 

 


 

 

Process Name and Number

Process Owner

Clearing and packing

Operations Manager :

Mrs. Shiraj Martin

Description

The process of getting the goods cleared by the customs, packing and labeling.

Triggers

Event beginning: Customs officers are informed of the goods

Event ending process: Goods are labeled and packed.

Additional events: Clearing the goods

Input – Items and Sources

CUSDEC, Wharf clerk

Output-Items and Customers

Certified CUSDEC

 

 Process Units                                                Process Unit owners

Inform Customs agent

Get CUSDEC certified

Pack and label

 

Sales Assistant

Wharf clerk

Wharf clerk

Business Objective(s)

Business Risks

Getting the goods cleared and prepare then for loading.

Unauthorized goods may be found.

 

Key Controls

Measures of Success

Ensure authorized goods are shipped

Do the labeling accurately

Goods should be cleared and prepared for loading within one 2 days of confirmation of the deal.

 

 

 


 

Process Name and Number

Process Owner

Credit checking

Accountant:

Mrs. H. Wimalaratne

Description

It is checked whether the customer has exceeded his credit limit.

Triggers

Event beginning: Customer queries about payment

Event ending process: customer makes the payment

Additional events: checking creditworthiness.

Input – Items and Sources

Customer name, type of goods Customer

Output-Items and Customers

Customer credit limit, overdue

 

 Process Units                                                Process Unit owners

Get customer information

Check credit worthiness

Approve payment

Sales Assistant

Accountant

Accountant

Business Objective(s)

Business Risks

Ensure the customer has no overdue

Customer may be dissatisfied

 

Key Controls

Measures of Success

Ensure customer pays his dues

Give regular customers special facilities

Approve payment within one day.

Approve discount for regular customers.

 

 

 


 

Process Name and Number

Process Owner

Payment

Accountant:

Mrs. H. Wimalaratne

Description

The customer is given the invoice and he makes the payment by cheque. The customer is given a receipt.

Triggers

Event beginning: Customer is given the invoice

Event ending process: Customer is given the receipt

Additional events: Handing cheque to the Accountant

Input – Items and Sources

Invoice, Accountant

Output-Items and Customers

Receipt cutomer

 

 Process Units                                                Process Unit owners

Give invoice

Receive cheque

Give invoice

 

Accountant

Accountant

Accountant

Business Objective(s)

Business Risks

Making the payment convenient for the customer.

Damages to goods may cause problems in payments.

 

Key Controls

Measures of Success

Update the records accurately

 

Handover receipt to the customer within 15 minutes of payment.


9.3 AS-IS Work-Flow Diagram

 

Inquiries and documentation Process

 

 

The customer gives the initial information and requests the Sales department employee to find out the availability of the ship and space from the Shipping line. The sale department staff member checks with the Shipping Line and comments on the availability. The customer confirms the deal and the staff member prepares the necessary documents to be presented to the relevant authorities. (Chamber of Commerce,) The employee sends the documents to the authorities and gets it certified.

 

 

 


Transportation Process

 

The Transport agent is advised to go to the customer’s warehouse. He transports the goods to the yard and notifies the Sales department that the goods have been brought to the Yard.

 

 

 


Customs clearing and Packing Process

 

The Customs agents arrive at the Yard. The goods are ready to be inspected. The Wharf Clerk sees to that the Customs agent certify that the goods are indeed authorized goods that are permitted to be shipped. Afterwards the Wharf Clerk labels the packages and informs the Sakes department that the goods have been cleared and labelled.

 

 

 

 


Credit check Process

 

The customer provides basic information about himself. The sales department sends this information to the Accounts section to be reviewed. They will check whether the customer is a regular customer or not. They will also check whether the customer has exceeded his credit limit. Considering all these factors, the Accountant decides whether to give a discount or not. He also notifies the sales department if the credit limit has been exceeded.

 

 

 

 

 

 

Payment Process

 

The accountant prepares an Invoice. This is handed over to the sales department. This Invoice is handed to the customer in turn. The customer makes the payment by cheque, which is again taken to the Account department.  Afterward the Accountant prepares a receipt and hands it over to the sales department, which in turn is handed over to the customer.

 

 

 

 


9.4 AS-IS Process Mapping Diagram

 

 

 

 

                        

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Payments

 

 

 

 

 

Credit check

 

 


9.5 Processes Identified for Reengineering

 

It is important to identify where the re-engineering process should start. The identification of processes can be done using the Performance/Improvement matrix developed by Martilla and James. Using this model, it will help to focus on areas, which are in need of most improvement, areas that need to maintain the performance, while identifying processes, which are over killed, and less important.

 

 

High

 
                 

Concentrate here

Inquires/tracking process
Credit check process
Labelling and packing process
Payment Process
Documentation process

Maintain Performance

 

 

Cargo transportation process

 



Not Important

Possible Overkill



 

 

 

 

Low

 

Low

 

Performance

 

High

 
Text Box: Importance

 

 

 

Using the Performance/Importance matrix the following problems were found:

 

Processes, which require more concentration:

 

Inquires and tracking processes

 

The inquires and tracking process for a shipping agent is an important processes. However, due to tedious manual labour this process does not meet the customer requirements on time. The usual practice is to respond to inquires and then to call up the shipping lines and to get the information necessary for the customer. Its time consuming as well as frustrating for the customer.

The customer is usually kept in the dark about the whereabouts of the consignment and whether it made it to the stipulated destination.

 

Credit check process

 

The credit check process plays quite an important part in the company. As regular customers are given a credit limit to send their goods. The sales team has to do a credit check before credit can be passed down to the customer. This process involves the accounts department going through the customer records and

 

Payment Process

 

Customers have to wait for a long time to complete the payment process. This is due to relaying of documents from the Sales to Accounts and back and forth, another reason is that the accounts undergo a manual process to generate the invoices.

 

Labelling and Packaging Process

 

The labelling and packaging process is a manual process where each package is labelled manually. This can be time consuming as well as a tedious task.

 

Documentation Process

 

The documentation process is a very tedious and time-consuming task that results in wads of disorganized paperwork. These papers are usually lost or get mixed up with other customer papers.

 

 

 


9.6 AS-IS ASME

 

Process Mapping and Measurements

 

American Society of Mechanical Engineers

 

The American Society of Mechanical Engineers standard set of tools is used to capture detailed level of mapping. The tool provides useful information that helps people do their jobs better. The ASME process-mapping tool helps to identify value-adding processes, transportation, checks and idle work. It also provides the ability to measure the times spent at each step to complete process. It has flowed through a half century of new technologies and constantly changing processes with the grace of an alphabet…because it is fundamental. It is basic. It gets to the roots of our processes. It speaks the language of process [6].

 

Throughput Efficiency

 

Throughput efficiency measures the efficiency of a process. This measure gives an idea on how much time is wasted on things that are not important to the value adding process; however, the indicator does not give how efficiently the value adding process is performed. Throughput efficiency is defined as :

 

 

 

Throughput efficiency = (Work content time / Total Time in system) * 100%
 
 

 

 

 


 

 


Process
Triggering Event

Owner

Output

Documentation

Customer Inquiry

Sales Assistant

Verified and validated documentation

Step #

Time

(min)

Description

1

10

X

 

 

 

 

Customer inquiry

2

25

 

 

 

X

 

Check shipping line

3

20

 

 

 

X

 

Look up price details

4

5

X

 

 

 

 

Give shipping details + prices to customer

5

10

X

 

 

 

 

Customer confirms

6

20

X

 

 

 

 

Customer gives customer details

7

5

 

 

X

 

 

Sales agent verifies details

8

30

 

X

 

 

 

Take docs to relevant authorities

9

60

X

 

 

 

 

Get relevant authorization

10

30

 

X

 

 

 

Take docs to sales department

11

60

X

 

 

 

 

Prepare documentation

 

Throughput analysis

 

Work content time        = 165 mins

Total Time in system     = 275 mins

 

Throughput efficiency    = 165/275 * 100

                                               

                                    =  60%

 


 

 

Process
Triggering Event

Owner

Output

Transportation

Sales Confirmation

Transport Agent

Inventory

Step #

Time

(min)

Description

1

5

X

 

 

 

 

Inform transport agent

2

60

 

X

 

 

 

Go to customer warehouse

3

30

 

 

X

 

 

Check and record goods

3

30

 

 

 

X

 

Load the goods to the vehicle

4

60

 

X

 

 

 

Transport to yard

 

Throughput analysis

 

Work content time        = 5 mins

Total Time in system     = 185 mins

 

Throughput efficiency    =  5/185 * 100

                                               

                                    =  2.7%

Process
Owner
Triggering Event

 

Output

Customs Clearing and Packing

Sales

Sales Confirmation

Verified Cargo Documents

Step #

Time

(min)

Description

1

10

X

 

 

 

 

Sales person informs customs agent

2

30

 

 

 

X

 

Customs agent goes to yard

3

30

 

 

X

 

 

Cargo inspection

4

30

X

 

 

 

 

Wharf clerk checks cargo and writes labels

5

5

X

 

 

 

 

Updates sales person

6

5

X

 

 

 

 

Sales person confirms

 

Throughput analysis

 

Work content time        =  50 mins

Total Time in system     =  110 mins

 

Throughput efficiency    =  50/110 * 100

                                               

                                    =  45.45%

Process
Owner
Triggering Event

Output

Credit Check Process

Accounts

Credit Inquiry

Credit Confirmation

Step #

Time

(min)

Description

1

10

X

 

 

 

 

Customer gives details

2

2

 

X

 

 

 

Walk to accounts

3

8

 

 

 

X

 

Look up customer records

4

30

 

 

 

X

 

Wait for accountant decision

5

2

 

X

 

 

 

Walk to customer

6

5

X

 

 

 

 

Discuss and give the decision

 

Throughput analysis

 

Work content time        =  15 mins

Total Time in system     =  57 mins

 

Throughput efficiency    =  15/57 * 100

                                               

                                    =  26.31%

Process
Owner
Triggering Event

Output

Payments

Sales Assistants

Sales Confirmation

Invoice Receipt

Step #

Time

(min)

Description

1

5

X

 

 

 

 

Prepare invoice

2

5

 

X

 

 

 

Walk to customer and give  invoice

3

5

X

 

 

 

 

Make payment

4

5

 

X

 

 

 

Take payment to accounts

5

10

 

 

 

X

 

Accounts handles payment + receipt

6

5

 

X

 

 

 

Takes receipt to customer

7

1

X

 

 

 

 

Gives receipt

 

 

Throughput analysis

 

Work content time        =  11 mins

Total Time in system     =  36 mins

 

Throughput efficiency    =  105/285 * 100

                                               

                                    =  30.56%

 

 

 

 

 
10.0 TOOL USED FOR REENGINEERING

 

10.1 VALUE CHAIN ANALYSIS

 

The value chain analysis helps to identify and understand the how each of company’s business activities work in practice. Also it determines how these business activities add values to the organization. Value chain analysis will helps to increase the profitability and opportunities of the particular business activity. Value chain consists of two sections as primary activities and secondary activities.

 

Source: [7]

 

 

Primary Activities

 

Inbound Logistics: the receiving and warehousing row materials and their distribution to manufacturing as they are required. [8]

 

The Mount shipping agencies purchases stationary items which requires for the day to day business activities. Also they are purchasing equipments, computers and other hardware items which are relevant to the company requirements. 

 

Operations: the process of transforming inputs into finished products and services. [8]

 

The cargo outward section of Mount shipping agencies currently handles several operations to provide a valuable customer services. The main operations such as inquiry handling and documentation process, handles the daily customer inquiries and providing right information on time.

 

Outbound Logistics: Warehousing and distributing finished goods. [8]

 

Delivery of the final result of entire process to the customer falls in to this section. Providing shipping details, Air Way Bill / Bill of Lading to the customer is the distribution of the final products to the final consumer. Providing quotations, statement of accounts and the payments invoices are also considers as final products which are deliver to the customer.

 

Marketing and Sales: the identification of customer needs and the generation of sales. [8]

 

Currently the mount shipping agencies having direct marketing methods conducts by sales department and not using any other marketing strategy. The competition companies using several marketing methods like giving discounts rates, visits to new companies and exporters so on.  This can be measures as disadvantage to the Mount shipping company.

 

Services: the support of customers after the products and services are sold to them. [8]

 

 

 

The customer should be able to know the current status of their consignments & sales assistant’s responsibility to provide right information by contacting the shipping line agents. Currently, the company not having online shipment tracking system as other freight forwarding companies and it can be measures as disadvantage as well.

 

Support activities

 

Firm Infrastructure:

 

Firm infrastructure consists of structure of the organization, control systems, organization culture etc.

 

Human Resource Management

 

Employee recruiting, hiring, training, development and compensation involving in Human resource management. Mount shipping lines profit margin depends on this supports activity because employees are expensive. For the employee training, normally they use informal methods and not having constant time period.

 

Technology Development

 

The usage of the Information Technology is very poor in cargo section of the Mount shipping lines. Company having a website to provide valuable information to their customers. Accounts department of Mount shipping is not computerized and they have not using accounts soft wares.

 

Procurement

 

The purchasing inputs such as materials, supplies and equipments in a lowest lowest possible rate with highest possible quality. Mount shipping agencies have to purchase their stationary items and other equipments from vendors and they have to highly concern about the quality as well as the prices.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


11.0 TO-BE DIAGRAM

 

11.1 To-Be Workflow Diagram

 

Inquiries and Documentation Process

 

 

The customer logs into the online system and enters the initial details such as destination and information about the goods. The online system is updated on shipping line details by accessing the shipping information of other shipping lines. The online system gives the customer the necessary Shipping details according to the customer’s needs (Quotations and Shipping times, space availability). The customer confirms the deal. An update is sent to the sales department Assistant’s PDA (Personal Digital Assistant) about the customer and the deal. He prepares the necessary documentation. Then he gets the documents certified by the relevant authorities. The documents that need to be certified by the Ports Authority are prepared and sent to the Ports Authority electronically where they authorize it electronically.

 

 

 


Transport Process

 

The status-updating module of the online system sends an update to the Transport Agent’s PDA saying that the goods are ready and are to be transported to the yard. The transport Agent generates Barcodes and pastes them on the packages.

The Transport Agent Transports the goods to the yard. When he transports the goods to the yard he updates the system by the PDA about the status of the goods.

 

 

 

 


Customs Clearing and Packing Process

 

 

The Customs is informed of the goods to be checked. A date and time is confirmed with Customs Officers. The Wharf Clerks brings the goods that have been transported and the CUSDEC form to the customs officers. The check the goods and certify that the goods are authorized to be shipped. The information, which should appear, on the labels is sent to the Wharf Clerk’s PDA. He scans the Barcode and certifies that the goods are ready. He then prints a sticker to be pasted on the packages. After the CUSDEC form has been certified the Wharf Clerk packs and labels the packages. Then he sends an update to the Updating Module of the online system saying the goods have been packed and labelled.

 

 

Throughput analysis

 

Work content time        =  622s

Total Time in system     = 2422 s

 

Throughput efficiency    =  622/2422 * 100

                                               

                                    =  25.68%

 

 

 

 

Credit Checking Process

 

The customer logs into the online system and enters his details. The system with the help of an Expert System decides whether the credit can be granted or not. The decision is made available to thee customer with relevant reasoning.

 

 

 

 

 

Throughput analysis

 

Work content time        = 11 s

Total Time in system     = 14 s

 

Throughput efficiency    =  11/14 * 100

                                               

                                    =  78.57%


Payment process

 

The system generates an invoice based on the customer’s billing information. It is made available to the customer through the online system. The customer logs in to the system and checks his billing information. He then prepares a cheque and hands it over to the Accountant. The Accountant updates the system. The system generates a receipt automatically. It is printed and given to the customer.

 

 

Throughput analysis

 

Work content time        = 100 s

Total Time in system     = 130 s

 

Throughput efficiency    =  100/130 * 100

                                               

                                    =  76.92%

 


11.2 To-Be Process Mapping Diagram Inquiry Handling and Documentation

 

 

 

 

 

 

Custom Clearing and Packing

 

 

 

 

 

 


Transportation

 

 

 

 

 

 

 

 

Payments

 

 

 

 

 

                                                                                         

 

 

 

 

Credit Check

 

 

 

 

 

 

 

 


12.0 THE PROPOSED SOLUTION

 

The proposed IT solution is a complete and scalable logistic solution, delivered as an offline as well as online service. As a web-based solution, it will enable real-time information exchange and 24/7 accessibility for employees as well as clients. The solution should support cargo management system, document production, shipment tracking, and the accounting processes. The comprehensive logistic solution software should manage the planning and execution of shipments worldwide.

 

Cargo Management

 

The cargo management system will automate and streamline the shipping process by handling cargo without an increase in its workforce and by significantly strengthening customer service through the provision of robust cargo management controls and tracking. The system will consist of a robust centralized database, quotation generation, step-by-step procedures to accomplish the main cargo operations, International trade documentation such as Bill of lading, inventory control, product distribution and pickup order generation for transport managers. Browser based access will enable employees to work in the field allowing them to update the system in real-time using wireless devices such as PDA’s and cell phones.

 

Document Generation

 

The system will be able to generate, store, and email all necessary international trade documents such as bill of lading and airway bills. Further, it will be able to generate invoices, receipts, bar code and label generation for packing and all necessary documentation reducing cost and time. The system will also generate all the necessary management reports to keep them updated about the company.

 

 

 

Tracking

 

The logistic system will allow to track the status of the cargo from the originating point to its final destination. The software will interface with existing tracking solutions provided by shipping lines to provide real time information about the shipments. Additionally, it will provide customer updates through the web and SMS for the initial cargo handling process. Further, the tracking system will enable to view information such as Pickup Orders, Warehouse Receipts, Cargo Releases, Shipments and Invoices real-time on-line.

 

Client Integration

 

The client integration of the logistic solution is devoted to respond to customer inquires reducing the time and effort of the forwarder. The system will make available key information such as billing, credit and shipment status. In addition, it will include tools for clients to generate quotation, modify and approve B/Ls.

 Accounting

The system will be featured with a fully integrated accounting system capable of meeting all the accounting needs of the company.

Expert System for Credit checking

An expert system will provide fast decision making for credit processing activities. It will provide fast and reliable credit checks on customers, this will eliminate the need for specialists to carry out these tasks, further it will eliminate time consuming and tedious tasks for the accounts department.

Electronic Document Clearance

 

The system will provide documentation and transfer of necessary documents electronically to the Sri Lanka Ports Authority. Export information is collected electronically and edited immediately, and errors are detected and corrected at the time of filing. It significantly streamlines the export reporting process by reducing paperwork. It will reduce costly document handling and storage, and ensuring that export information is filed in a timely manner.

 


13.0 COST BENEFIT ANALYSIS

 

Cost benefit Analysis calculates the monetary value of cost and benefits to come to a conclusion whether the investment is worthwhile. The costs are on time or recurring whereas the benefits are earned over a period of time. Cost benefit analysis is done using financial costs and financial benefits. The payback period is calculated to see the time it takes to produce benefits.

 

 

The following are the identified costs of the company:

 

 

Salaries and Wages in RS per month                                                          Rs 10,000,000

Electricity                                                                                                      Rs        10,000

Water                                                                                                            Rs          8,000

Stationary                                                                                                      Rs           2000

Telephone (including fax)                                                                               Rs          7,500

Miscellaneous                                                                                                Rs          7,000

 

Costs related with the implementation

 

 

The Expert System, which decide on granting credit to customers                      - $ 90,000

 

The Software, which includes functionalities such as accounting,

Cargo tracking, Customer Updating                                                                  - $ 60,000

 

Barcode readers                                                                                               -$300

 

Personal Digital Assistants for transport agent, wharf clerk, sales assistants

-$ 69 * 3 = $207

 

Logistics system Server                                                                                      - $1670

 

Sub Total                                                                                                        -$152177

                                                                                                            - RS 14,913,346

 

* These figures are estimated figures, and not actual figures.

Total Cost                                                                                         - RS 24,947,846


Expenses after implementation

 

 

Salaries and Wages in RS per month                                                          Rs    4,000,000

Electricity                                                                                                      Rs        100,000

Water                                                                                                            Rs          8,000

Stationary                                                                                                      Rs           2000

Telephone (including fax)                                                                               Rs         20,500

Miscellaneous                                                                                                Rs          1,000

 

 

Total                                                                                                             RS  4,131,500

 

Increased revenue                                                                                          RS 6,000,000

 

 

Payback period                                                                           4,131,500/6,000,000

 

                                                                                    =  0.68 months  approximately 1 month

 

Return on Investment (ROI)

 

The return on investment calculates the percentage of return that the company gets for the amount invested.

 

 

 

Return on Investment (ROI)                                                                  Net Income   *   100

                                                                                                            Investment

 

Return on Investment (ROI)                                                                  RS    6,000,000  * 100

                                                                                                            RS  14,913,346

                                                                                                           

                                                                                                            =  40.23 %


14.0 IMPLEMENTATION

 

Implementing the proposed system into the organization is a critical process that requires much planning.

 

Roles:

 

·        Determining the best training method

·        Determining the best method of conversion

·        Providing complete testing of new system

 

Implementing:

 

·        Software acquisition and installation

·        Hardware acquisition and installation

·        Testing

·        Staff training

·        Conversion of the old system to the new system

 

Conversion methods:

 

1.      Parallel conversion – running the old and new system simultaneously until the new system performs perfectly.

2.      Plunge conversion – Discarding the old system and installing the new system

3.      Pilot conversion – allow small groups to use the system

4.      Piecemeal conversion – use portions of the new system until the firm is satisfied that it works properly.

The chosen implementation for Mount Shipping is the parallel conversion method since it is the least risky and fail-safe method. The organization can revert to the existing system if something drastically goes haywire.

 

 

  Support

Providing ongoing support and ensuring that the system continues to meet the stated goals. 

Key tasks include:

  Reacting to changes in information and processing needs

  Assessing the worth of the system in terms of strategic plan of the organization

 


15.0 BACKUP AND CONTINGENCY PLAN

 

Backups and contingency planning should be undertaken for the following reasons:

 

·                Weather related disasters such as floods and lightning storms.

·                Earthquake disasters

·                Loss of information due to power failures and viruses

·                Technology failure

 

Contingency planning is the process of examining the possibilities of losing an IT system and formulating procedures to minimize the damage.

 

            The easiest way to protect the information is to back it up using:

·        Floppies

·        Removable hard disks

·        CD-R backup

·        Tapes drives

            Backups should be stored in a safe and a different geographical location.

 

            To guard against information theft and hacking:

·                    Log-in passwords should be used at the operating system level

·                    Add on utilities that restrict access

·                    Firewall and virus guard


16.0 CONCLUSION

 

The advantages of the reengineered solution:

 

·        Can handle massive amounts of information

·        Reduce errors

·        Aggregate information from various sources

·        Provide consistency in decision making

·        Provide new information

·        Decrease personnel time spent on tasks

·        Reduce costs

 

The limitations of the reengineered solution:

 

 

REFERENCES

 

[1] Sri Lanka Country Report - http://www.cintec.lk/rinsca/rinsca2.htm

[2] Manganelli, Raymond L. & Mark M. Klein [1994], The Reengineering Handbook American Management Association, New York

[3] http://www-staff.mcs.uts.edu.au/~jim/bpt/bpr.html

 

[4] Managing Barriers to Reengineering Success - http://www.prosci.com/w_2.htm

 

[5] http://www.skymark.com/resources/tools/cause.asp

 

[6] Detail Process Charting - The Business Process Analyst's Most Powerful Tool -

 

      http://www.worksimp.com/articles/detail%20process%20charting.htm

 

[7] http://www.acad.polyu.edu.hk

 

[8] http://www.netmba.com

 

 


BIBLIOGRAPHY

 

Hammer, M.., & Champy, J., 2001, Reengineering the corporation: A Manifesto for Business Revolution, Nicholas Brealey

 

Peppard, J., & Rowland, P., 1997, The Essence of Business Process Reengineering, Prentice Hall.

 

Haag, Stephen.., Management Information Systems for the Information Age, 2nd Edition, McGraw-Hill.